Rexroth Axial Piston Pumps Troubleshooting

Rexroth Axial Piston Pumps Troubleshooting

If you’re searching for Rexroth Axial Piston Pumps Troubleshooting, then this is the article for you. Everyone has their own unique troubleshooting issues. I’m going to cover a few of the most common problems that I have seen with axial piston pumps and how you can solve them.

Rexroth Axial Piston Pumps Troubleshooting
Rexroth Axial Piston Pumps Troubleshooting

Unusual noises

If you are hearing an unusual noise from your Rexroth axial piston pump, there are a few things you can check to determine the source of the noise. The most common cause of an axial piston pump noise is air entering the pump through the seals and entering the engine. To check for air leaks, remove the cover over the pump and use a flashlight to look for bubbles or leaks around where the cover meets the pump body. If you see any, you will need to fix the leak before continuing.

Another common cause of an axial piston pump noise is debris blocking the impeller. If you notice any large pieces or chunks of metal or plastic blocking your impeller, it is important to remove them before continuing. Once you have determined the source of the noise, you can take steps to fix it.

Insufficient suction conditions

Rexroth axial piston pumps are used to circulate fluids in factories, oil refineries, and other industrial settings. If insufficient suction conditions are present, the pump may not be able to operate at its optimum level. In this article, we will discuss the causes of insufficient suction conditions and how to troubleshoot them.

1. Remove the filter and check for clogs. If there are any clogs, use a plunger to dislodge them.

2. Clean the filter with a solution of water and dishwashing detergent. Dry it thoroughly before replacing it.

3. Check the suction hose for kinks or leaks. Straighten any kinks or leaks with a needle or piece of wire.

Drive speed too high

Rexroth Axial Piston Pumps are known for their high efficiency and durability. However, if the drive speed is too high, the pistons can overheat and fail. In this article, we will discuss the common problems that arise when drive speed is too high, and how to troubleshoot them.

1. The pump may seize up or start making strange sound. If the pump is seizing up, it may be because of excessive heat build-up in the shaft or cylinder. To check for excessive heat build-up, you can try to reduce the drive speed by a small amount. If the problem persists, you may need to replace the pump.

2. Faulty impellers can cause the pump to overheat. Overheating can also be caused by insufficient lubrication or a bad seal between the impeller and housing. To check for a faulty impeller, you can remove it and inspect it for wear or damage. If there is damage, you will likely need to replace the impeller.

3. Misaligned gears can cause the pump to overheat. If the gears are misaligned, they will not rotate as quickly as they should.

Rexroth Axial Piston Pumps
Rexroth Axial Piston Pumps

Drive power too low

Rexroth axial piston pumps are some of the most popular and commonly used pumps in the industrial and commercial markets today. Because of their popularity, they are also among the most frequently subjected to problems. When troubleshooting Rexroth axial piston pumps, it is important to first identify the source of the power problem. Once this has been determined, the appropriate corrective action can be taken.

Wrong direction of rotation

Rexroth axial piston pumps are normally directed in a clockwise direction when running. If the direction of rotation is wrong, the pump may not work properly. To determine if the rotation is incorrect, check to see if water is coming out of the inlet side of the pump or if any debris or objects are clogging the impeller. If the pump does not appear to be operating correctly, it may need to be replaced.

Improper mounting of the axial piston unit

If you are having trouble with your Rexroth axial piston pump, it may be due to improper mounting. Make sure that the axial piston unit is secure in its mountings, and that the fluid flow is unrestricted. If you still experience problems, consult your Rexroth representative for further assistance.

Improper mounting of assembled parts, hydraulic lines or improper installation of the coupling

Rexroth axial piston pumps are a popular choice for many industrial and commercial applications. However, improper mounting of assembled parts, hydraulic lines or improper installation of the coupling can lead to failures. In this blog section, we discuss some of the common troubleshooting steps for these pumps.

Resonances due to a defective or unsuitable elastic coupling

Rexroth axial piston pumps can be troublesome if they are not well-maintained. One common issue is resonances due to a defective or unsuitable elastic coupling. When this happens, the pump’s pistons can repeatedly touch each other, causing noise and wear. To troubleshoot this issue, first check the pump’s hoses for leaks, and replace them if necessary. Next, make sure that the pistons are properly seated in their housings and that the seals between them are intact. If all of these measures fail to solve the problem, then it may be necessary to replace the pump altogether.

Valve and controller vibrate

One of the Rexroth axial piston pumps can vibrate excessively. This can cause various problems, such as poor performance and even failed assemblies. In order to diagnose and solve the problem, it is important to understand what is causing the vibration.

Causes of excessive vibration in Rexroth axial piston pumps can include faulty valves and controllers, worn components, or incorrectly installed parts. To determine which part is causing the issue, it is important to inspect the entire pump assembly and identify any malfunctioning components. Once the problem has been identified, a solution can be implemented.

If you are experiencing excessive vibration in your Rexroth axial piston pump, please contact our team for assistance. We will be able to diagnose the issue and provide a solution that best suits your needs.

Mechanical damage to the axial piston unit

If you experience mechanical damage to your axial piston pump, there are a few things to check first. Inspect the impeller and housing for cracks or damage. Check the sealing surfaces on the input and output shafts for wear or damage. Finally, inspect the bearings for proper lubrication and fit. If any of these checks reveal problems, take your pump into service for repair.

Increased unusual vibration

If you are experiencing increased unusual vibration with your Rexroth axial piston pump, there are a few things you can do to troubleshoot the issue. First, try to determine the cause of the vibration. If it is due to a defect in the pump, you may need to replace it. If the vibration is due to worn parts or damage, you may be able to repair it. Additionally, if the vibration is only occasional and not consistent, you may be able to reduce or eliminate it by using proper maintenance procedures.

No or insufficient flow

Rexroth axial piston pumps are reliable and fuel efficient, but they can also fail for a variety of reasons. If you’re having trouble getting your pump to flow properly, there are some common troubleshooting tips you can try.

Insufficient air bleeding of the hydraulic system

If you experience insufficient air bleeding of your hydraulic system, one potential cause could be a blocked or obstructed bleed screw. In order to troubleshoot this issue, you’ll need to remove the engine cover and examine the bleed screw for obstructions. If there are no obstructions, you may need to replace the bleed screw.

Faulty mechanical drive

Rexroth axial piston pumps are a reliable and efficient way to move fluids, but they can sometimes experience mechanical problems. If you’re having trouble with your pump, follow these tips to troubleshoot the issue.

If you’re experiencing mechanical issues with your Rexroth axial piston pump, start by checking the fluid level and continuity of the seals. If there’s an obvious leak, you’ll need to replace the seals as soon as possible. If the fluid level is low but the seals seem intact, you may need to replace the impeller or drive belt. If neither of these repairs resolves the issue, it may be necessary to replace the pump assembly.

Drive speed too low

Rexroth axial piston pumps can be troublemakers when it comes to drive speed. A slow drive speed can cause the pump to lose suction, leading to intermittent operation and potential failure. To avoid these issues, make sure the motor is running at its rated speed and confirm that the pump is getting enough air flow.

Insufficient suction conditions

Rexroth axial piston pumps have been known to have insufficient suction conditions, which can cause them to malfunction or even fail. When this happens, the pump may produce low pressure or no pressure at all, which can lead to damage to the equipment and even loss of life. In order to ensure that your Rexroth axial piston pump is operating at its best, follow these four tips for troubleshooting insufficient suction conditions:

1. Check the suction hose connections: Make sure all the connections between the pump and the hose are tight and clean. If there is any debris or corrosion on the connections, it will obstruct airflow and create an insufficient suction condition.

2. Check the supply line: Make sure there is enough air flowing into the pump by checking the supply line for leaks or blockages. If there is a blockage, you may need to remove the obstructing item and clear the line.

3. Check for clogs: If there is still no improvement in suction conditions, it may be necessary to check for clogs in the pump’s impellers or blades. Remove any large pieces of debris that may be blocking them and try running the pump again.

Hydraulic fluid not in optimal viscosity range

Rexroth axial piston pumps have a number of variables that can affect the hydraulic fluid’s viscosity, including temperature, pressure, and oil composition. If the fluid’s viscosity is not within the optimal range, the pump may not function properly. Here are a few tips to troubleshooting an axial piston pump that is not working:

1. Check the fluid’s temperature. If it is too cold, the fluid will be too viscous and will not flow properly through the pump.

2. Check the pressure. If the pressure is too high, the fluid will be squeezed out of the pistons and will not flow properly through the pump.

3. Check the oil composition. If the oil is too thick or contains impurities, it will clog up the pumps’ pistons and hog power from the engine.

Insufficient boost pressure

Rexroth axial piston pumps are the most common type of pump used in industrial applications. When insufficient boost pressure is detected, the pump will not operate.
There are a few potential causes for this problem and fortunately, most can be rectified relatively easily.
1) The pump may not be receiving enough power from the engine. Check to see if the engine is supplying enough power to the pump via the electrical or hydraulic connections. If necessary, increase the power supplied to the pump.

2) The gearbox may be failing. Inspect the gearbox for signs of wear and tear, such as improper gear alignment or excessive play in the gears. If necessary, replace the gearbox.

3) The pump may be blocked by debris or sediment. Clean out any obstructions with a plunger or vacuum cleaner and check for blockages again afterwards.

Insufficient pilot pressure or control pressure

When Rexroth axial piston pumps are not operating as they should, one of two things may be happening: insufficient pilot pressure or control pressure. If the pilot pressure is insufficient, the pump will not be able to move the fluid through the pistons and will stop running. If the control pressure is insufficient, the pump will be unable to maintain a certain setpoint pressure even when the pilot pressure is present.

If you are unsure which problem is causing your Rexroth axial piston pump to not operate correctly, it is best to contact a qualified technician for assistance.

Malfunction of the control device or controller of the axial piston unit

Axial piston pumps are often used in industrial and commercial applications as they have a number of advantages over other types of pumps. In particular, axial piston pumps can be very reliable and have a high capacity. However, if the control device or controller of an axial piston unit fails, the pump can become inoperable. In this article, we will discuss some common problems that can occur with axial piston pumps and how to troubleshoot them.

Control of the control device defective

If you are experiencing trouble controlling your Rexroth axial piston pump, it may be due to a defective control device. In some cases, the control device will simply need to be replaced. If the control device is not the sole source of the problem, other components within the pump may also need to be inspected or replaced. For more information on how to troubleshoot and fix common problems with axial piston pumps, please read our blog article below.

Wear or mechanical damage to the axial piston unit

If your Rexroth axial piston pump is not working, there may be a problem with the unit. In this article, we will discuss some common wear or mechanical damage that can cause your axial piston pump to not work. We will also describe how to troubleshoot these issues.

Insufficient air bleeding of the hydraulic system

Rexroth axial piston pumps are known for their reliability and excellent performance. However, if the air bleeding of the hydraulic system is insufficient, the pump may not operate at its full potential. In this article, we will discuss some common troubleshooting techniques for Rexroth axial piston pumps.

1-A clogged or restricted air filter. If the filter is clogged, debris will block the flow of air.

2-A blockage in the lines leading to the compressor. This could be caused by debris, oil, or even a broken line.

3-A lack of pressure in the hydraulic system. This can be caused by a broken line, a low oil level, or a restriction in the hydraulic pump.

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Faulty mechanical drive

Rexroth axial piston pumps are a popular choice for small to medium sized applications because of their reliable performance. However, they can also be susceptible to mechanical failures. In this post, we’ll discuss some common causes of pump failures and how to troubleshoot them.

Faulty bearings: Bearing failures are the most common cause of axial piston pump failures. If the bearing is not properly sealed or lubricated, it can fail from wear and tear. To diagnose a bearing failure, you’ll need to inspect the pump for signs of wear and tear and replace the bearings if necessary.

Faulty seals: Seals can also fail due to wear and tear. If the seal is not properly lubricated or compressed, it can leak oil or gas. To diagnose a seal failure, you’ll need to inspect the pump for signs of wear and tear and replace the seals if necessary.

Faulty drive: If the drive has failed, the pump will not operate. To diagnose a drive failure, you’ll need to inspect the pump for signs of damage and replace the drive if necessary.

Drive power too low

Rexroth axial piston pumps are one of the most reliable types of pumps on the market, but they can also be one of the most troublesome. If you’re having trouble getting your Rexroth axial piston pump to operate at its full potential, check to see if the power supply is providing enough juice. If it’s not, you may need to upgrade your power supply.

Insufficient suction conditions

One of the most common causes of Rexroth axial piston pumps failures is a lack of suction. If your pump cannot create a seal against the environment, it will not be able to push fluid or air through the machine. This can be caused by a variety of factors, including blocked or clogged filters, low or inadequate pressure levels, and faulty hoses. In order to diagnose and correct these problems, you’ll need to take a closer look at your pump’s internals.

Hydraulic fluid not in optimal viscosity range

Hydraulic fluid not in optimal viscosity range could be a sign of a failed Rexroth axial piston pump. In this article, we will discuss the troubleshooting steps for hydraulic fluid not in an optimal viscosity range.

If you are experiencing problems with your Rexroth axial piston pump, it is important to first diagnose the issue. This can be done by reviewing the symptoms and performing the following tests:

1. Check fluid level and flow rate – Make sure that the fluid level is correct and that the flow rate is normal. If there is a problem with either of these factors, it may be indicative of a failed pump.

2. Inspect impeller and seals – Look for cracks or other damage that might be indicative of a failed impeller or seal. If necessary, replace either the impeller or seal as soon as possible to resolve the issue.

3. Check rotor – Examine the rotor for any signs of wear or damage. If necessary, replace the rotor to restore functionality to your axial piston pump.

Insufficient boost pressure

Rexroth axial piston pumps can experience insufficient boost pressure when operated in high-pressure applications. This may be due to a variety of factors, including a low pump speed, blocked passages, or worn parts. In order to troubleshoot this issue, begin by checking the pump speed. If the speed is too low, increase it by increasing the motor windings or gearing. If the speed is still low, check for blocked passages. If these are not the source of the problem, then it may be time for the pump to be replaced.

Insufficient pilot pressure or control pressure

Rexroth axial piston pumps are one of the most common types of pumps used in industrial and commercial applications. Their popularity is due to their reliability and their ability to produce high volumes at low pressure.

When operating a Rexroth axial piston pump, it is important to ensure that there is enough pilot pressure or control pressure available to keep the pump running smoothly. If either of these pressures is insufficient, the pump will likely become jammed or will eventually fail.

To prevent this from happening, it is important to diagnose the problem and correct it as soon as possible. By following the proper steps, you can keep your Rexroth axial piston pump running smoothly and without any problems.

Malfunction of the control device or controller of the axial piston unit

There are some common problems that can occur with the axial piston pumps, and these problems can be difficult to diagnose. In this blog section, we will discuss some of the most common issues and how to troubleshoot them.

it is important to check the fluid level in the unit. If the fluid level is low, it could be due to a leak or a broken pump. To check for a leak, you can use a pressure tester to measure the pressure in the unit. If the pressure is low, then there may be a leak. To check for a broken pump, you can use a water pump test kit to measure the resistance of the pump. If the resistance is high, then there may be a broken pump.

If the fluid level is low and there is no leak or broken pump, then it could be due to a problem with the control device or controller of the axial piston unit. The most common problem with these devices is an issue with the wiring or connectors. To check for an issue with wiring or connectors, you can use a voltmeter to measure voltage at various points along the wiring. If there is an issue with voltage, then there may be

Control of the control device defective

If you are experiencing problems with the Rexroth axial piston pumps, it is important to start by checking the control device. This can be done by disconnecting the pump from the control unit and checking for any abnormalities on the control unit. If there are any issues, it is important to troubleshoot and correct them as quickly as possible.

Wear or mechanical damage to the axial piston unit

If you’re experiencing any wear or mechanical issues with your Rexroth axial piston pump, there are a few things you can do to troubleshoot the problem. First, make sure that the unit is properly installed and functioning properly. If the pump is still not working as it should, then you may need to replace the axial piston unit.

Output unit defective (e.g. hydraulic motor or cylinder)

If you are having trouble with your Rexroth axial piston pump, it is important to troubleshoot the issue. There could be a number of reasons why the output unit is defective, such as a hydraulic motor or cylinder. In this blog section, we will discuss some common troubleshooting tips for Rexroth axial piston pumps.

Pressure/flow fluctuations/ instabilities

Rexroth axial piston pumps are widely used in industrial and commercial applications as they offer high efficiency and reliability. However, they can also experience pressure/flow fluctuations and instabilities, which can lead to decreased performance and even failure. In this blog section, we will discuss some of the common troubleshooting procedures for Rexroth axial piston pumps.

If you are experiencing pressure/flow fluctuations or instability with your Rexroth axial piston pump, there is a good chance that you are experiencing one of the following issues:

1. Insufficient fluid flow: One of the most common causes of pressure/flow fluctuations and instability is insufficient fluid flow. If the pump is not receiving enough fluid from the source (e.g., from a tank or pipeline), the pump will struggle to maintain a consistent flow rate, which can cause pressure/flow fluctuations and instability. To check if your pump is receiving adequate fluid flow, you can use a flow meter or Pressure Transducer (PT) to measure the actual flow rate in liters per minute. If the flow rate is below the manufacturer’s specified range, then you may need to increase fluid supply to your pump.

2. Improper assembly: If your pump is not properly assembled, the impeller and bearing may be loose, which can cause pressure/flow fluctuations. You can use a Pump Check Tool (PCT) to test for free movement of the impeller/bearing assembly. If there is excessive free play in the assembly, you may need to replace the impeller and bearing assembly with new ones.3. Uneven flow: If your pump is receiving greater than average fluid flow but not enough fluid flow to sustain proper operation, then the supplied fluid may be being diverted away from your pump and into another part of your system.

Rexroth Axial Piston Pumps Troubleshooting
Rexroth Axial Piston Pumps Troubleshooting

No or insufficient pressure

If you are experiencing problems with your Rexroth axial piston pump, it is important to troubleshoot the issue. Use the following steps to determine if there is insufficient pressure or a problem with the pump itself.

Insufficient air bleeding of the hydraulic system

Axial piston pumps are used in a variety of industrial and commercial applications. Because these pumps rely on air to move fluid, it is important that the system is properly engineered and configured to prevent any leaks. In this article, we will discuss some common Rexroth axial piston pump troubleshooting issues and how to address them.

Insufficient suction conditions

Rexroth axial piston pumps are reliable and efficient machines, but they can also experience insufficient suction conditions. When this happens, the pump will not be able to move fluid or air through the impeller. The symptoms of this problem may include decreased flow rates, reduced power, and decreased efficiency. Here are some tips for diagnosing and resolving a lack of suction:

1. Check the suction level sensor. If the pressure in the system falls below the minimum required level, the sensor will trigger an alarm. This may indicate that there is a blockage in the line or impeller assembly.

2. Check for clogged filters and pipes. If debris is accumulating on the impeller or internal parts of the pump, it will block the flow of air or fluid. Clean these areas as needed to restore proper operation.

3. Inspect the lines and fittings for damage. Ruptured hoses or broken connectors can cause poor suction conditions. Replacing damaged components will often resolve the issue.

Valve and controller vibrate

If you are having trouble with your Rexroth axial piston pumps vibrating, it is likely that the valve or controller is causing the problem. Follow these steps to troubleshoot and fix the issue:

1. Check that all seals are intact on the pump body and valve. If one of these seals is missing, debris can get into the pump and cause vibrations.

2. Make sure that the valve is correctly seated in the pump body. It should be flush with both ends of the pump body. If it isn’t, use a small amount of oil to lubricate the threads on the valve and screw it into place until it is flush. Be careful not to over-lubricate; this can lead to excessive wear on the pump body and valve.

3. Inspect the controller for damage or worn parts. If necessary, replace the controller as part of a larger repair project.

Unstable control signal

If your Rexroth axial piston pump is not operating as it should, there may be a problem with the control signal. Follow these steps to troubleshoot and fix the issue:

1. Check the controller connections. Make sure all the connection wires are securely fastened to the controller board and that there are no exposed metal edges on the connectors.

2. Check the power supply connections. Make sure the power supply is supplying enough power to the pump controller. If you’re using an external power supply, make sure it’s properly plugged into an outlet and connected to the pump controller via a cable.

3. Check for interference or damage to the control signals. If you’re using an external sensor, make sure it’s connected properly and not interfering with other electrical equipment in your system. If you’re using a built-in sensor, check for any damaged or broken wires near the sensor.

4. Reset the pump controller by turning off both power and communications to the pump unit, then re-connecting all cables and turning on power again. After resetting, test the pump unit to see if the issue has been resolved.

Malfunction in the control devices or the controller

A Rexroth axial piston pump can malfunction due to various causes. If the pump fails to operate, check the following:

1-The control devices: Make sure that they are properly connected and operational. If the pumps are belt-driven, make sure that the belt is in good condition and properly tensioned.

2-The controller: If the pump is a motor-driven type, make sure that it is properly plugged into the power supply and that the batteries are fully charged.

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Excessively high temperature of hydraulic fluid and housing

Rexroth axial piston pumps are used in a variety of industries to transfer hydraulic fluid from one point to another. These pumps can operate at high temperatures, and if the hydraulic fluid temperature becomes too high, it can cause damage to the pump and the housing. In this blog post, we will discuss some of the common problems that occur with Rexroth axial piston pumps and how to troubleshoot them.

One of the first things you may notice when your Rexroth axial piston pump is not working is an excessively high temperature of the hydraulic fluid. This can be caused by a number of factors, including a blocked or worn out filter, a broken or clogged impeller, or a failing heat exchanger. If you are unable to resolve the issue with basic troubleshooting techniques, it may be necessary to replace the pump or housing.

If you are experiencing problems with your pump operating at high temperatures, it is important to verify that all of the components are functioning properly. You can do this by checking for leaks and verifying that the impeller is turning freely. If any of these tests fail, it may be necessary to replace the pump or housing.

Excessively high inlet temperature at the axial piston unit

If you are experiencing excessively high inlet temperatures at your Rexroth axial piston pump, it is likely that there is a problem with the unit. Here are a few things to check:

1- Make sure that the flow rate at the inlet of the axial piston pump is adequate. If it is too low, the pump will be forced to work at a higher RPM, which will increase the inlet temperature.

2- Inspect the thermal protection system (TPS) for wear or damage. If there is significant wear or damage, it may not be able to dissipate heat effectively and will contribute to high inlet temperatures.

3- Check for clogged or obstructed air flow around the axial piston pump. This can cause overheating and should be addressed as soon as possible.

Wrong setting and/or malfunction of the pressure limitation and pressure control valves

Rexroth axial piston pumps are a reliable and efficient option for many applications. However, if they are not set correctly or if there is a malfunction with the pressure limitation and pressure control valves, they can experience problems. In this blog section, we will discuss some common troubleshooting tips for Rexroth axial piston pumps.

Flushing flow of the flushing valve too low

If the flow of the flushing valve is too low, it can result in clogging of the pump. In order to troubleshoot this issue, take the following steps:

1. Check the flushing valve for proper operation. Make sure that it is open and fully seating against the pump body. If it appears to be malfunctioning, replace it with a new one.

2. Verify that the pump flow is adequate. Check the manufacturer’s specifications for the pump to ensure that its flow rate is sufficient. If the pump flow is too low, increase it by installing a higher-flow impeller orifice or by increasing the size of the discharge pipe from the pump.

3. Check for clogged discharge lines and pipes. If clogs are found, clear them using a plunger or a clearing tip on a vacuum cleaner. If necessary, replace defective components.

Axial piston unit worn

If you are experiencing problems with your Rexroth axial piston pump, there are a few things you can do to troubleshoot the problem.

1, make sure that the pump is properly installed and that all of the seals are in good condition. If the seals are not functioning properly, the pump will not be able to effectively move fluid.

2, make sure that the fluid flow is adequate. If the fluid flow is low, the pumps pistons may not be able to move fluid effectively.

3, make sure that the power supply is working properly; if it isn’t, the pump may not be able to produce enough force to operate correctly.

Summarize

Rexroth axial piston pumps are reliable and efficient machines, but they can also experience problems. When troubleshooting Rexroth axial piston pumps, it is important to identify the issue and then follow corresponding steps to fix it.

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