Hydraulic valves are complex devices constructed to manipulate the flow and direction of hydraulic fluid within a system. Such valves play a crucial role in many areas including but not limited to industrial machinery and automotive systems. You need to know the moving parts that exist in hydraulic valve which is important for maintenance, troubleshooting, and system design. In this case, we will discuss the major moving components that can be found in different types of hydraulic valves.
- Spool: One of the most frequently encountered moveable part is spool on hydraulic valves. In a spool valve, it moves back and forth inside a housing opening or closing ports that control flow of hydraulic fluid through them. The barrier between open passage for fluids and closed path lies on spool’s position.
- Popper: Poppet acts as either an obstructive or open element for flow when it comes to poppet valves. It opens up allowing fluid flow by popping away from its seat once the valve gets actuated. When deactivated, they return to their seats thus blocking any flow of fluids.
- Ball: Ball valves use ball rotation mechanism to regulate fluid passage by opening or closing the valve. A hole passes through middle section of the ball which allows fluid when aligned with such path hence; turning ball by 90 degrees shuts off any flow.
- Disk: Butterfly valve directs amount of liquid flowing through it by rotating its disk within it. Disk is mostly flat and is at pipe center position always while there is rod going across disk towards handle/actuator outside valve.
- Stem: The stem in most cases initiates movement from external sources like actuators into internal movable elements such as spools as well as poppets in various kinds of valves whether linearly or rotating ones depending on type.
- Piston: Another moving part used in some hydraulic valves includes piston that controls fluid flow rate through modulating motion. Such pistons are found inside pressure relief valves where their movement against spring loads creates an outlet passage for excess fluid and hence a reduction of the system’s pressure.
- Flapper: There are some specialty valves that make use of flappers to block or allow liquid flow. They move on a hinge or pivot point, swinging in simple binary states of open or shut.
- Armature: In solenoid-operated hydraulic valves, armatures which are moved by the magnetic field from the solenoid coil are used as moving components. The armature moves linearly changing position of spool or poppet.
- Cam: In cam-operated valves, rotating cams push against followers which then actuate other units (for example, spools or poppets) thus opening and closing the valve.
These moving parts can be made from different materials such as stainless steel, brass or specialized plastics depending on what is being controlled and the application involved. Precisely manufactured with tight tolerances for optimum performance and reliability
For anyone designing, using or maintaining hydraulic systems; it is important to understand these movable sections. Each type of movement part has its own advantages and disadvantages thus making it more suitable than others in certain applications.