The hydraulic components are essential in any machine and more especially in industrial machines. In this article, we will be looking at some of the common cat 312 hydraulic problems and their solutions.
Cat 312 hydraulic problems could be caused by worn spool valves
The cause of hydraulic problems in a Cat 312 is as a result of spool valves being worn out. This makes the valve not to open and close properly thus causing machine malfunctioning. In rare cases, the valve may be stuck open leading to hydraulic leaks.
For those with hydraulic problems on Cat 312, there are several things that one can do to solve the problem. Firstly, you can examine if the valves have been worn out or damaged. Perhaps you will have to change them in case they are faulty.
Another way of solving this problem is by adjusting the settings of these valves. Sometimes this can relieve you from having to replace your spool valves. If none of this works then maybe it is time you called in a professional technician for diagnosis and repair services.
A Cat 312 hydraulic tank could be dirty and in need of cleaning
In case you own a Cat 312 hydraulic tank, it could be time to remove it. A dirty hydraulic tank may cause your machine a lot of challenges that include decreased productivity, reduced effectiveness, and probable failure.
To clean your hydraulic tank, follow these steps:
1.First and foremost ensure that the power is switched off on the machine.
2.Disconnect all hoses going into the tank
3.Pour a big amount of cleaning solution in the tank and let it stay for at least twenty minutes then proceed to clean with a stiff brush using a bucket full of water. As you scrub pour more cleaning solution on top of dirt but avoid using soap because it will get mixed with fluid inside the tank.
4.After scrubbing pour more solution on top of dirt as well as use a firm brush to clean up internal part of the tank using bucket having water; this should take about twenty minutes before excess cleaning solution is drained out.
5.connect hoses back up and turn on power to machine before returning to work
Cat 312 hydraulic problems could also be caused by cavitation
When you have difficulties with your Cat 312 hydraulic system, there are several things that you can do to troubleshoot it and find a solution. One thing that is potentially responsible for the trouble you are experiencing is cavitation. Cavitation is the condition where a liquid in a system changes from being liquid to gas too fast. The result of this can be damage of the systems or even make them hard to operate.
Some ways to prevent cavitation include; use filters in system and anticavitation devices so as to reduce turbulence in the fluid stream. Also optimize fluid flow rate and pressure before problem becomes too big. In case none of these works, you might need to consider replacing the whole system.
The fluids used in hydraulics are a factor in Cat 312 hydraulic problems
Hydraulic fluids are a major determinant of the performance of hydraulic systems. Ineffective formulation or contamination of these substances can make hydraulic systems unstable and void their functionality.
There exist several typical problems that may arise with hydraulic fluid, therefore, one should be informed about them to deal with emergency cases when time is against you. The most popular among the common hydraulic fluid problems are as follows:
1.Low pressure – When the pressure in a hydraulic system drops below a certain level, instability results. This affects the valves and fittings, as well as some problems in its functioning.
Corrosion – Some of the fluids used in hydraulics are corrosive and they destroy parts of the system. This problem causes instability and even breaks down equipment.
Sludge formation – The hydraulic system may form sludge due to wrong formulation or cross contamination in some instances. Such sludges will block passages thereby reducing efficiency.
4.Fuel contamination – When fuel contaminates fluids used in such motors especially when there is an oil leak or gas spillage into it can result into other number of complications for hydraulics including corrosion, low pressure
Cat 312 hydraulic problems could be Excessive Heat in the Hydraulics
Excessive heat is one of the most frequent problems that hydraulic systems usually bear with, it makes them break down or become unable to work.
There are several ways to avoid this problem. Try lowering the amount of heat applied to the system, utilizing cooling means or changing parts if they get too hot.
Sometimes you may get a complicated situation with your hydraulic system; therefore, stop immediately and inform your operator. They can help you out and keep your machine running.
Cat 312 hydraulic problems could be Low Engine Oil Pressure
In case of low engine oil pressure, it is likely due to hydraulic problems. The most common cat hydraulic problems include low engine oil pressure, poor fluid flow in hydraulics systems and congested lines.
Here are some tips to check if your cat 312 has hydraulic problems:
1.Check the engine for damage. So, to determine if there is any internal damage in the engine or not, use a gauge to test low oil pressure in it. If the oil pressure falls below 25 psi (2 BAR), then there is a high possibility that there exists a problem with the hydraulic system.
2.Inspect the level of engine oil. Apart from this, ensure that there is sufficient amount of lubricant on an indicator so at least its position corresponds to minimum mark.Problems with low levels of lubricating fluid can also be caused by an obstructed filter or poorly tightened joints in the pump.
3.Look for leaks.Place a vacuum cleaner hose on an appropriate point and look out for any fluids leaking under the hood and onto the ground beneath the car.Losses can induce subnormality pressures as well as decrease performance capabilities of hydraulics.
4.Check for blockage in hydraulic lines.Use a portable scanner device to inspect blockages near valves and pumps.Blockage may cause reduced performance and reduced pressurized fluid supply from hydraulics systems resulting into lower than nominal pressures.
5.Check for insufficient flow through hydraulics.If you cannot achieve sufficient flow via your hydrostatic unit, while circulating fluid could be normal, however but its pressure would be minimal.In order to determine what causes this problem one should search for leakages, blockages as well as low oil motion rates within the system
6 Replace hydraulic System if necessary.So if applying those diagnostics described above does not solve it; we will need to replace hydraulics altogether
Cat 312 hydraulic problems could be Hydraulic Oil Temperature is Too Low
In case you are having some difficulties with Cat 312 hydraulic system, it may be caused by low hydraulic oil temperature. In such a situation, we can resolve your issue.
To repair the hydraulic system, diagnose it and determine what causes the problem is essential. Following that, when a fault has been identified, everything will be fixed hence your machine will be operating well again.
Cat 312 Hydraulic is required, click to ask for price
Cat 312 hydraulic problems could be Excessive Hydraulic Oil Temperature
In case you are having some difficulties with Cat 312 hydraulic system, it may be caused by low hydraulic oil temperature. In such a situation, we can resolve your issue.
To repair the hydraulic system, diagnose it and determine what causes the problem is essential. Following that, when a fault has been identified, everything will be fixed hence your machine will be operating well again.
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